Vertical Carousels ASRS Market is expected to reach US$ 392.13 Million by 2031

Global Vertical Carousels ASRS Market Forecast to 2031: Key Insights

According to our latest study on "Global Vertical Carousels ASRS Market – Global and Regional Share, Trend, and Growth Opportunity Analysis – by Type, End Use Industry, and Geography," the market was valued at US$ 278.37 million in 2024 and is expected to reach US$ 392.13 million by 2031. The vertical carousels ASRS market size is estimated to register a CAGR of 5.2% during 2025–2031. Integration of robotics in warehouse automation acts as a vertical carousels ASRS market trend.

The integration of robotics with vertical carousels ASRS is rapidly transforming the landscape of warehouse and industrial automation. Modern warehouses store goods and are becoming smart, interconnected ecosystems where speed, accuracy, and efficiency are critical. By combining robotics with automated vertical storage systems, businesses can streamline operations, reduce human error, and optimize space utilization.

Vertical Carousels ASRS Market

Robots can work hand-in-hand with vertical carousels to retrieve, transport, and sort items, allowing operators to focus on higher-value tasks rather than repetitive, time-consuming movements. This integration is especially valuable in sectors like e-commerce, electronics, pharmaceuticals, and automotive, where high-volume, precision handling is required. Not only does it improve picking speed and accuracy, but it also minimizes workplace injuries and reduces operational fatigue.

Robotics-enabled ASRS systems support real-time inventory management and seamless integration with warehouse management software (WMS). This ensures better tracking, forecasting, and efficient replenishment of stock, which is crucial for businesses aiming to meet the growing demands of rapid delivery and just-in-time operations.

The trend is also driven by the increasing need for scalable, flexible automation solutions. Companies can start with a vertical carousel system and gradually integrate robotic elements as their operational complexity grows, offering both cost efficiency and future-proofing.

The fusion of robotics and vertical carousels ASRS is shaping the future of smart warehousing. It enables businesses to operate faster, safer, and more efficiently, providing a competitive edge in an increasingly automated industrial world.

Growing Need for Optimized and Space-Efficient Storage Systems Drives Global Vertical Carousels ASRS Market Growth

The expanding population around the world is a major force driving demand in areas such as automotive, pharmaceutical, retail, electronics, and food & beverage industries. Increased production demands the need for an effective storage solution to ensure products are on hand until they are sold to customers, distributors, or in a retail shop. In 2024, for example, a corrugated packaging manufacturer invested US$140 million to construct a 550,000 sq. ft. manufacturing and warehouse facility in Pleasant Prairie, Wisconsin, US, highlighting the rising importance of large, efficient storage spaces.

Industries are focusing on minimizing storage costs, reducing product damage, and ensuring fast picking and dispatch of goods. Warehouses, distribution centers, and storage sites are essential to keep supplies on hand to safeguard against stockouts and to facilitate supply chain operations. To achieve this, organizations are putting automated storage and retrieval systems (ASRS) into service, which allows the opportunity to maximize both vertical and horizontal space and storage capacity. ASRS technologies, including cranes, shuttles, carousels, and vertical lift modules (VLMs), maximize storage density while minimizing manual handling and floor space requirements.

Solutions such as VLMs can save over 80% of floor space, while horizontal and vertical carousels are ideal for storing small parts, tools, or consumer goods. By enabling faster picking, reducing operational time, and improving workplace productivity, ASRS systems are driving efficiency, throughput, and cost-effectiveness, making them indispensable for modern industrial and distribution operations.

Global Vertical Carousels ASRS Market: Segmental Overview

By type, the market is segmented into assembly, distribution, kitting, order picking, storage, and others. The assembly segment held the largest vertical carousels ASRS market share in 2024. Based on end use industry, the vertical carousels ASRS market report is divided into automotive, food and beverages, electronic and semiconductors, e-commerce, chemicals, aerospace, retail, pharmaceuticals, and others. The automotive segment dominated the vertical carousels ASRS market share in 2024.

The assembly segment leads the vertical carousels ASRS market, driven by its pivotal role in streamlining manufacturing and production processes. These systems provide operators with fast, organized access to parts, tools, and components, reducing manual labor and errors. Their ability to enhance workflow efficiency, improve accuracy, and support high-volume assembly makes them indispensable across industries such as automotive, electronics, and pharmaceuticals.

Global Vertical Carousels ASRS Market Analysis: Competitive Landscape and Key Developments

The global vertical carousels ASRS market report highlights the factors driving market expansion and the key developments of prominent players. Bastian Solutions, Inc.; Daifuku Co., Ltd.; KION GROUP AG; Kardex Group; Knapp AG; Mecalux, S.A.; SSI Schaefer Group; Swisslog Holding AG; System Logistics Spa; and Vanderlande Industries are among the prominent players profiled in the global vertical carousels ASRS market report. Market players focus on product launches, expansion, diversification, and acquisition strategies, which enable them to capitalize on prevailing business opportunities.

• In May 2025, WEG announced a strategic partnership with Kardex, a premier provider of AutoStoreTM solutions, to transform its storage and order fulfillment processes. By integrating AutoStore’s high-density automated storage and retrieval system (ASRS), WEG aims to enhance operational efficiency, improve inventory accuracy, and optimize space utilization.
• In June 2025, Craftsman Automation, in partnership with A.T.E., successfully implemented a fully automated warehouse for ENES Mills. This cutting-edge solution enhances storage, boosts supply chain efficiency, and meets global standards, setting a new precedent for Indian manufacturers.

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