Horizontal Carousels ASRS Market Size & Share Forecast 2031

The horizontal carousels ASRS market size is expected to reach US$ 11.93 million by 2031 from US$ 7.27 million in 2024. The market is anticipated to register a CAGR of 7.8% during 2025–2031.

Horizontal Carousels ASRS Market  Analysis

The Horizontal Carousel Automated Storage and Retrieval System market has been largely propelled by increasing e-commerce demand, labour cost pressure, and the space-saving, high-throughput order fulfillment requirement. Important trends include the trend of integrating AI/IoT on Automated Storage and Retrieval Systems for real-time monitoring, deployment in urban micro-fulfillment centers, and hybrid automation refers to how carousels can be deployed with robotic systems and vertical storage set up.

Horizontal Carousels ASRS Market  Overview

The horizontal carousel ASRS market refers to the segment of automated storage and retrieval systems that uses horizontally rotating shelves or bins to deliver goods directly to operators, enabling efficient, space-saving, and high-throughput order picking. It serves industries such as e-commerce, manufacturing, pharmaceuticals, and 3PL logistics.

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Horizontal Carousels ASRS Market: Strategic Insights

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Horizontal Carousels ASRS Market  Drivers and Opportunities

Market Drivers:

• E-commerce & Retail Growth

  The rise in online shopping and multi-channel retail increases the need for quick order fulfillment. Horizontal carousels help warehouses manage high SKU volumes effectively.

• Labour Cost and Shortage Reduction

  Higher labour costs and worker shortages make manual picking tough. Using horizontal carousels cuts reliance on manual labour and boosts productivity.

• Space Optimization

  Warehouses deal with high real estate prices and limited space. Horizontal carousels optimize storage density and reduce floor space needs compared to traditional shelving.

• Improved Accuracy & Inventory Control

  Picking errors can be expensive for businesses. Integrated carousel systems increase picking accuracy, ensure traceability, and improve inventory visibility.

• Integration with Smart Warehouses

  The use of IoT, AI, and warehouse management systems is on the rise. Horizontal carousels allow for real-time monitoring, data-driven operations, and easy integration with automation.

Market Opportunities:

• E‑commerce and Omnichannel Fulfilment Expansion

  The rapid growth of e-commerce and the demand for faster, smaller-order fulfilments mean that more warehouses need efficient goods-to-person systems. Horizontal carousels work well for high-SKU, high-velocity picking environments to meet these needs.

• Emerging Markets & Infrastructure Build‑out

  Regions such as Asia Pacific, Latin America, and the Middle East are upgrading their logistics infrastructure and adopting automation. This creates untapped demand for carousel systems.

• Integrationwith Smart Warehouse Technologies (AI/IoT/Analytics)

  Adding AI, IoT sensors, and analytics to carousel systems enables predictive maintenance, slot optimization, and real-time inventory control. This provides valuable benefits.

• Micro‑FulfilmentandUrban WarehouseSolutions

  With real estate being expensive in urban areas and the growth of last-mile delivery, compact horizontal carousels that allow for high-density storage and faster picking are very appealing.

• Sustainability and Energy‑Efficient System Designs

  As logistics operators face pressure to reduce emissions and energy consumption, offering carousel systems with lower power use and modular expandability stands out.

Horizontal Carousels ASRS Market  Report Segmentation Analysis

The horizontal carousels ASRS Market is categorized into distinct segments to understand its structure, growth prospects, and emerging trends. Below is the standard segmentation approach used in industry reports:

By Type:

• Assembly:

  Carousel systems are used to supply components to assembly lines efficiently.

• Distribution:

   Systems designed to handle bulk movement and distribution of goods to multiple locations.

• Kitting:

   Automated grouping of parts or items into kits for production or order fulfillment.

• Order Picking:

   Systems optimized to pick individual items or small batches for customer orders.

• Storage:

   Primarily used to store goods efficiently with high-density space utilization.

• Others:

   Any other specialized applications not covered above, such as returns processing or inspection.

By End Use Industry:

• Automotive:

   Storing and supplying automotive parts, components, and assemblies.

• Food & Beverage:

   Handling packaged foods, beverages, and perishable goods efficiently.

• Electronics & Semiconductors:

   Storing delicate electronic components and semiconductors safely.

• E-commerce:

   High-velocity picking and fulfillment of online retail orders.

• Chemicals:

   Safe storage and retrieval of chemicals, powders, or hazardous materials.

• Aerospace:

   Managing specialized aerospace parts and assemblies with traceability.

• Retail:

   Storage and retrieval for retail distribution centers and warehouses.

• Pharmaceutical:

   Handling medicines, vaccines, and healthcare products under regulated conditions.

• Others:

   Any other industries using carousel systems, e.g., textiles, logistics, or government warehouses

By Geography:

• North America
• Europe
• Asia Pacific
• South & Central America
• Middle East & Africa

Market Report ScopeHorizontal Carousels ASRS Market  Share Analysis by Geography

The horizontal carousels ASRS market in Asia Pacific is growing quickly. This growth is driven by increased demand for e-commerce, warehouse automation efforts, and a need for high-density storage solutions. Adoption is also boosted by trends such as lower labor costs, quicker order picking, and better inventory accuracy. Emerging markets in South and Central America, the Middle East, and Africa present significant opportunities for the horizontal carousels ASRS market. These markets help industries improve warehouse efficiency, make better use of space, and meet the rising need for fast and accurate order fulfillment.

The horizontal carousels ASRS market growth differs in each region due to differences in healthcare infrastructure, regulatory environments, funding availability, and technological adoption. Below is a summary of market share and trends by region:

1. North America

• Market Share:

  Holds a significant portion of the global horizontal carousels ASRS Market, driven by strong adoption of warehouse automation and advanced logistics systems.

• Key Drivers:

  • High automation adoption:

    Mature logistics and e-commerce sectors are rapidly implementing automated storage and retrieval solutions to boost efficiency.

  • Labour cost reduction:

    Rising labor expenses and workforce shortages drive demand for automated picking and storage systems.

  • Technological advancements:

    Integration of AI, IoT, and data analytics enhances system performance and operational visibility.

• Trends:

  Growing adoption of smart warehouses, expansion of micro-fulfillment centers, and increased investment in modular and energy-efficient carousel systems

2. Europe

• Market Share:

  Represents a substantial share of the global horizontal carousels ASRS Market, supported by widespread automation in manufacturing, logistics, and retail sectors.

• Key Drivers:

  • Industry 4.0 adoption:

    Strong focus on digital transformation and smart manufacturing drives the integration of automated storage systems.

  • Space optimization needs:

    High real estate costs in urban areas encourage the use of compact and efficient storage solutions such as horizontal carousels.

  • Sustainability initiatives:

    Emphasis on energy-efficient and environmentally friendly automation technologies supports market growth.

• Trends:

  Rising implementation of automated order-picking solutions in e-commerce, increasing demand for modular ASRS systems, and greater use of data-driven warehouse management across the region.

3. Asia Pacific

• Market Share:

  Experiencing the fastest growth in the global horizontal carousels ASRS Market, driven by rapid industrialization, expanding e-commerce, and warehouse modernization.

• Key Drivers:

  • E-commerce boom:

    Massive growth in online retail across China, India, and Southeast Asia is boosting demand for automated storage and high-speed order fulfillment systems.

  • Rising labour costs and shortage:

    Increasing wages and workforce challenges are pushing industries toward automation for higher efficiency.

  • Infrastructure development:

    Government initiatives and private investments in logistics parks and smart warehouses are accelerating ASRS adoption.

• Trends:

  Growing deployment of compact carousels in urban micro-fulfillment centers, integration of IoT and AI for smart warehousing, and rising adoption by pharmaceuticals and manufacturing sectors for precision inventory control.

4. Middle East and Africa

• Market Share:

  Holds a smaller yet rapidly expanding share of the global horizontal carousels ASRS market, supported by ongoing industrial diversification and logistics infrastructure development.

• Key Drivers:

  • Infrastructure expansion:

    Large-scale investments in logistics hubs, free trade zones, and industrial parks are driving warehouse automation adoption.

  • Growing retail and e-commerce sectors:

    Rising online retail activity in the Gulf region increases demand for efficient storage and fulfillment systems.

  • Government diversification initiatives:

    Economic transformation programs such as Saudi Vision 2030 and the UAE’s Industry 4.0 strategy encourage automation and smart manufacturing.

• Trends:

  Increasing adoption of ASRS in logistics and retail sectors, growing focus on supply chain efficiency, and gradual integration of IoT-based warehouse management technologies to improve productivity and space utilization.

5. South & Central America

• Market Share:

  Growing market with steady progress

• Key Drivers:

  • Rising e-commerce and retail activity:

    Growth in online shopping across Brazil, Mexico, and other nations is boosting demand for automated storage and order fulfillment solutions.

  • Modernization of warehousing infrastructure:

    Companies are investing in automation to improve efficiency, reduce errors, and optimize limited warehouse space.

  • Economic diversification:

    Increasing focus on manufacturing, automotive, and food & beverage industries supports broader adoption of ASRS technologies.

• Trends:

  Growing implementation of cost-effective automation systems, partnerships with global ASRS providers, and gradual integration of digital warehouse management tools to enhance operational efficiency and competitiveness.

Horizontal Carousels ASRS Market  Players Density: Understanding Its Impact on Business Dynamics

High Market Density and Competition

Competition is intense due to the presence of major global players such as Bastian Solutions, Inc.; Daifuku Co., Ltd.; KION GROUP AG; Kardex Group; Knapp AG; Mecalux, S.A.; SSI Schaefer Group; Swisslog Holding AG; System Logistics Spa; and Vanderlande Industries

This high level of competition urges companies to stand out by offering:

• Technological Innovation and System Integration
• Cost Efficiency and Return on Investment (ROI)
• After-Sales Service and Maintenance Support
• Customization and Modular Design Flexibility
• Brand Reputation and Global Market Presence

Opportunities and Strategic Moves

• Demand is increasing for automated, space-saving storage in e-commerce, manufacturing, and healthcare. The adoption of these systems is rising in emerging markets, driven by improvements in logistics. 
• Companies are putting money into AI and IoT-enabled carousel systems. They are partnering with local integrators and expanding their product lines to provide modular, scalable ASRS solutions.

Disclaimer: The companies listed above are not ranked in any particular order.

Other companies analyzed during the course of research:

• Honeywell International Inc
• Murata Machinery, Ltd
• BEUMER GROUP
• MHI
• TGW Logistics Group
• WITRON
• JR Automation
• WESTFALIA TECHNOLOGIES, INC.
• DIXON AUTOMATIC TOOL, INC.
• Eckhart
• IHI Corporation
• Armstrong
• Ward Ventures, Inc.
• Macrodyne Technologies Inc.
• CHL Systems Inc
• Cardinal Integrated Systems
• Weldon Solutions
• Wolter Inc.
• Fourstar Material Management Systems, Inc.
• Hänel Storage Systems
• Craftsman Storage Systems
• Century Conveyor Systems Inc.
• SICK AG
• MHS Global
• PeakLogix
• Mazzella Companies
• Element Logic
• QUANTUM ROBOTICS
• Advanced Storage and Retrieval Systems, Inc.
• Frazier Industrial Company

Horizontal Carousels ASRS Market  News and Recent Developments

• Daifuku Intralogistics India Pvt. Ltd. (a subsidiary of Daifuku Co., Ltd.), headquartered in Hyderabad, Telangana, India, announced the opening of a new manufacturing plant in Hyderabad, launching full-scale operations in April 2025. This plant handles systems for the general manufacturing and distribution industries.
• SSI SCHAEFER (one of the world’s leading solution providers for all areas of intralogistics) and BD Rowa (the specialist for pharmaceutical logistics) have decided to extend their partnership, which has been ongoing since 2015, by three years and include a fixed option for continuation until 2030.

Horizontal Carousels ASRS Market  Report Coverage and Deliverables

The "Horizontal Carousels ASRS Market  Size and Forecast (2021–2031)" report provides a detailed analysis of the market covering below areas:

• Horizontal Carousels ASRS Market  size and forecast at global, regional, and country levels for key market segments covered under the scope
• Horizontal Carousels ASRS Market  trends, as well as market dynamics such as drivers, restraints, and key opportunities
• Detailed PEST and SWOT analysis
• Real-time Location Systems Market For Healthcare analysis covering key market trends, global and regional framework, major players, regulations, and recent market developments
• Industry landscape and competition analysis covering market concentration, heat map analysis, prominent players, and recent developments for the Horizontal Carousels ASRS Market
• Detailed company profiles