机器状态监测市场基于(关键地区、市场参与者、规模和份额)- 到 2031 年的预测

  • Report Code : TIPRE00002931
  • Category : Electronics and Semiconductor
  • Status : Published
  • No. of Pages : 186
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2019 年机器状态监测市场价值为 26.40 亿美元,预计到 2027 年将达到 39.22 亿美元;预计 2020 年至 2027 年复合年增长率为 5.1%。

全球工业化进程巨大,制造业的步伐在 2020 年快速攀升。年。全球制造设施数量的持续增长反映了对状态监测需求的增长。全球各行业之间日益激烈的竞争促使制造商以更高的效率提高产量。制造商越来越注重分析每项资产的健康状况和可操作性,这使制造商能够提高生产力并赚取利润。现代机械在许多较小的零部件的帮助下运行,这些零部件在一段时间内会磨损、损坏,甚至无法运行。电机、风扇、发动机和多种轴承类型的旋转部件是常见的故障原因。这是因为旋转部件不断移动,它们的持续运动对于机器的运行至关重要。然而,不断移动的外部颗粒(例如污垢或湿气)会导致它们速度减慢,有时会导致故障。与此相关,对状态监测技术的需求正在飙升,这正在推动机器状态监测市场的发展。将机械与机器状态监测解决方案集成的目的是分析并积极改进机械的性能。供应商提供的状态监测解决方案使最终用户能够优化旋转机械的健康状况。状态监测涉及应用特定的硬件、软件或两者的组合来收集和报告有关各种机器性能的数据。状态监测需求的增长与制造设施的增加成正比。这一因素正在促进机器状态监测市场的增长。使用状态监测解决方案使制造商和维护人员能够轻松识别机器中的问题并根据问题的严重程度采取行动。这减少了与手动识别问题相关的时间以及停机成本,从而优化了生产力。全球工业部门都非常重视各自制造设施内的状态监测和诊断,以确定振动、噪声和温度等关键参数。使用先进技术对机器进行持续监控有助于制造商提高生产率并获得利润。各行业对状态监测解决方案不断增长的需求正在抑制机器状态监测市场的增长。

北美在机器状态监测市场中占据主导地位,其次是欧洲和亚洲-太平洋。北美的主导地位主要归因于美国、加拿大和墨西哥拥有大型工业部门。美国在该地区占据最大份额,这归因于成熟和新兴状态监测解决方案提供商的存在。此外,该国凭借其边境数量显着增加的制造设施在该地区占据主导地位。加拿大制造商也表现出类似的趋势。这导致了状态监测解决方案的采用量显着增加。然而,由于监控硬件的使用寿命较长,对其的需求仅限于新的制造工厂。这预计将减缓该地区机器状态监测市场的同比增长。欧洲和亚太地区为争夺市场份额而展开激烈竞争;然而,随着欧洲和亚太地区各国新制造工厂数量的增加,预计亚太地区在预测期内将以最高速度增长。制造设施的扩张对机器状态监测市场产生了积极影响,因为这些地区的制造商意识到了状态监测解决方案的好处。由于中国、印度、日本和韩国工业化的巨大增长,亚太地区预计将成为增长最快的地区。许多大型企业和中小企业正在扩建各自的制造设施,这需要状态监测解决方案,这提高了该地区机器状态监测市场的收入份额。 MEA 和 SAM 地区也为机器状态监测市场贡献了大量收入和销量。随着这些地区正在经历城市化和外国直接投资 (FDI) 的增长,地区政府和一些私营制造商正在花费大量预算来采用先进技术来分析机器健康状况。人们对状态监测优势的认识不断增强,这表明这两个地区机器状态监测市场的增长。

机器状态监测市场利润丰厚的区域


市场洞察

制造工厂对自动化解决方案的需求不断增加

采用率多年来,发达国家用于制造目的的自动化技术激增。这使得各国都经历了智能工厂的增长。制造设施数量明显较多的国家包括美国、中国、加拿大、英国、德国、日本和法国等,它们正在不断寻求跨行业制造设施的自动化技术。随着各行业生产需求的不断增长,扩大生产设施是制造商采取的关键策略之一。制造设施数量的不断增加对自动化解决方案的需求产生了积极影响,因为技术先进的新技术机械需要在运行过程中不断监控组件。

监控基于技术的市场洞察< /p>

根据监测技术,市场分为振动监测、热成像、油分析、腐蚀监测、超声波发射和电机电流分析。目前,预测性维护以及机器状态监测是每家公司的要求,其中机器对于实现生产目标至关重要。此外,公司需要确定各种机器状态监测的成本效益和优势,以实现其目的和目标。每种技术都仅限于特定的机械类型和识别特定类型的问题。此外,这些技术还可以带来明显的短期和长期经济效益。

基于产品的市场洞察

基于产品,市场是分为硬件和软件。硬件制造商努力创新和开发强大的传感器和其他系统,以方便最终用户远程分析机械的健康状况。制造商提供的不同类型的硬件包括振动传感器、接近探头、转速计、红外传感器、光谱仪、超声波探测器、腐蚀探头等。另一方面,软件提供商提供强大的软件,帮助最终用户分析故障组件,从而方便最终用户确定组件维护的优先级。

 

监控过程——基于市场洞察

根据监测过程,市场分为在线状态监测和便携式状态监测。在某些情况下,有组织的、可移植的程序是合适的。然而,在其他一些情况下,当设备难以到达、无法到达或放置在不安全或危险区域时,永久部署传感器和监视硬件至关重要。这种维护计划的基本目标是减少故障、最大限度地减少停机时间并降低成本。便携式监控过程有时称为“离线监控”。

行业 –基于市场洞察

根据行业,市场分为石油和天然气行业。天然气、发电、汽车、航空航天和工业国防、食品和工业饮料、制造等。多个行业对机器状态监测解决方案的需求不断升级,因为这些解决方案使制造商和维护人员能够定期分析机器的功能。状态监测解决方案还可以帮助行业减少与机器故障相关的停机成本,并降低生产力损失的风险。使用旋转机器的行业使用状态监测解决方案,这有助于提高机器的安全性并提高生产率。航空航天与国防工业和制造业在 2019 年引领机器状态监测市场,预计将在整个预测期内继续推动市场发展。

战略见解

油液分析
  • 腐蚀监测
  • 超声波发射
  • 电机电流分析
  • 通过提供

    < ul>
  • 硬件
  • 软件
  • 按部署

    • 本地

    按监控流程

    • 在线状态监控
    • 便携式状态监控

    按行业

    >
    • 石油和石油天然气
    • 发电
    • 汽车
    • 航空航天与工业国防
    • 食品和国防饮料
    • 制造
    • 其他

    公司简介

    • ASL Limited
    • 艾默生电气公司
    • 通用电气公司
    • 霍尼韦尔国际公司
    • 美国国家仪器公司
    • 派克汉尼汾公司
    • 罗克韦尔自动化
    • 舍弗勒技术
    • SKF
    • Wilcoxon 传
    Report Coverage
    Report Coverage

    Revenue forecast, Company Analysis, Industry landscape, Growth factors, and Trends

    Segment Covered
    Segment Covered

    This text is related
    to segments covered.

    Regional Scope
    Regional Scope

    North America, Europe, Asia Pacific, Middle East & Africa, South & Central America

    Country Scope
    Country Scope

    This text is related
    to country scope.

    Frequently Asked Questions


    Which region led the machine condition monitoring market in 2019?

    North America dominated the machine condition monitoring market, followed by Europe and the Asia-Pacific. The dominance of North America is majorly attributed to the presence of large industrial sectors in the US, Canada, and Mexico. The US accounts for the largest share in the region, which is attributable to the existence of well-established and emerging condition monitoring solution providers. Additionally, the country dominates the region with the power of a significantly higher number of manufacturing facilities across its borders. Canadian manufacturers also showcase a similar trend.

    What is the key driving force of machine condition monitoring market?

    The automated solutions such as condition monitoring facilitate the end users with the power of detecting any faults in a machine during operation or idle mode. The modern-day machinery operates with the help of numerous smaller components, which sometimes cause excessive vibrations, noise, thermal issues, and corrosion, which can lead to system failure in case the faults remain undetected for a longer period. The condition monitoring solutions identify the faults are an early stage, which facilitates the maintenance staff to prioritize the repair and overhauling task. This ultimately reduces downtime costs and improves productivity. This factor is catalyzing the growth of the machine condition monitoring market.

    Which end user led the machine condition monitoring market?

    The manufacturers of aerospace & defense products develop critical and complex products. The error percentage in manufacturing aerospace & defense products is negligible, and pertaining to this, continuous monitoring of the rotating machinery needs to be optimized at 100%. Continuous monitoring of these machines during operation and idle mode is time taking and difficult. Owing to this, the demand for condition monitoring solutions is much higher among the aerospace & defense product manufacturers. The aerospace & defense industry is poised to surge at an exponential rate over the years with respect to production. The rise in production directly relates to an increase in the procurement of machinery, which is again expected to impact the machine condition monitoring market positively.

    The List of companies: Machine Condition Monitoring Market

    1. Honeywell International Inc.
    2. Schaeffler Technologies AG & Co. KG
    3. General Electric Company
    4. Emerson Electric Co.
    5. Parker Hannifin Corporation
    6. Rockwell Automation, Inc.
    7. SKF
    8. Wilcoxon Sensing Technologies
    9. ALS Limited
    10. National Instruments Corporation

    The Insight Partners performs research in 4 major stages: Data Collection & Secondary Research, Primary Research, Data Analysis and Data Triangulation & Final Review.

    1. Data Collection and Secondary Research:

    As a market research and consulting firm operating from a decade, we have published and advised several client across the globe. First step for any study will start with an assessment of currently available data and insights from existing reports. Further, historical and current market information is collected from Investor Presentations, Annual Reports, SEC Filings, etc., and other information related to company’s performance and market positioning are gathered from Paid Databases (Factiva, Hoovers, and Reuters) and various other publications available in public domain.

    Several associations trade associates, technical forums, institutes, societies and organization are accessed to gain technical as well as market related insights through their publications such as research papers, blogs and press releases related to the studies are referred to get cues about the market. Further, white papers, journals, magazines, and other news articles published in last 3 years are scrutinized and analyzed to understand the current market trends.

    1. Primary Research:

    The primarily interview analysis comprise of data obtained from industry participants interview and answers to survey questions gathered by in-house primary team.

    For primary research, interviews are conducted with industry experts/CEOs/Marketing Managers/VPs/Subject Matter Experts from both demand and supply side to get a 360-degree view of the market. The primary team conducts several interviews based on the complexity of the markets to understand the various market trends and dynamics which makes research more credible and precise.

    A typical research interview fulfils the following functions:

    • Provides first-hand information on the market size, market trends, growth trends, competitive landscape, and outlook
    • Validates and strengthens in-house secondary research findings
    • Develops the analysis team’s expertise and market understanding

    Primary research involves email interactions and telephone interviews for each market, category, segment, and sub-segment across geographies. The participants who typically take part in such a process include, but are not limited to:

    • Industry participants: VPs, business development managers, market intelligence managers and national sales managers
    • Outside experts: Valuation experts, research analysts and key opinion leaders specializing in the electronics and semiconductor industry.

    Below is the breakup of our primary respondents by company, designation, and region:

    Research Methodology

    Once we receive the confirmation from primary research sources or primary respondents, we finalize the base year market estimation and forecast the data as per the macroeconomic and microeconomic factors assessed during data collection.

    1. Data Analysis:

    Once data is validated through both secondary as well as primary respondents, we finalize the market estimations by hypothesis formulation and factor analysis at regional and country level.

    • Macro-Economic Factor Analysis:

    We analyse macroeconomic indicators such the gross domestic product (GDP), increase in the demand for goods and services across industries, technological advancement, regional economic growth, governmental policies, the influence of COVID-19, PEST analysis, and other aspects. This analysis aids in setting benchmarks for various nations/regions and approximating market splits. Additionally, the general trend of the aforementioned components aid in determining the market's development possibilities.

    • Country Level Data:

    Various factors that are especially aligned to the country are taken into account to determine the market size for a certain area and country, including the presence of vendors, such as headquarters and offices, the country's GDP, demand patterns, and industry growth. To comprehend the market dynamics for the nation, a number of growth variables, inhibitors, application areas, and current market trends are researched. The aforementioned elements aid in determining the country's overall market's growth potential.

    • Company Profile:

    The “Table of Contents” is formulated by listing and analyzing more than 25 - 30 companies operating in the market ecosystem across geographies. However, we profile only 10 companies as a standard practice in our syndicate reports. These 10 companies comprise leading, emerging, and regional players. Nonetheless, our analysis is not restricted to the 10 listed companies, we also analyze other companies present in the market to develop a holistic view and understand the prevailing trends. The “Company Profiles” section in the report covers key facts, business description, products & services, financial information, SWOT analysis, and key developments. The financial information presented is extracted from the annual reports and official documents of the publicly listed companies. Upon collecting the information for the sections of respective companies, we verify them via various primary sources and then compile the data in respective company profiles. The company level information helps us in deriving the base number as well as in forecasting the market size.

    • Developing Base Number:

    Aggregation of sales statistics (2020-2022) and macro-economic factor, and other secondary and primary research insights are utilized to arrive at base number and related market shares for 2022. The data gaps are identified in this step and relevant market data is analyzed, collected from paid primary interviews or databases. On finalizing the base year market size, forecasts are developed on the basis of macro-economic, industry and market growth factors and company level analysis.

    1. Data Triangulation and Final Review:

    The market findings and base year market size calculations are validated from supply as well as demand side. Demand side validations are based on macro-economic factor analysis and benchmarks for respective regions and countries. In case of supply side validations, revenues of major companies are estimated (in case not available) based on industry benchmark, approximate number of employees, product portfolio, and primary interviews revenues are gathered. Further revenue from target product/service segment is assessed to avoid overshooting of market statistics. In case of heavy deviations between supply and demand side values, all thes steps are repeated to achieve synchronization.

    We follow an iterative model, wherein we share our research findings with Subject Matter Experts (SME’s) and Key Opinion Leaders (KOLs) until consensus view of the market is not formulated – this model negates any drastic deviation in the opinions of experts. Only validated and universally acceptable research findings are quoted in our reports.

    We have important check points that we use to validate our research findings – which we call – data triangulation, where we validate the information, we generate from secondary sources with primary interviews and then we re-validate with our internal data bases and Subject matter experts. This comprehensive model enables us to deliver high quality, reliable data in shortest possible time.

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