Composite Rollers Market Size Report | Share and Forecast to 2030

Composite Rollers Market Size and Forecasts (2020 - 2030), Global and Regional Share, Trends, and Growth Opportunity Analysis Report Coverage: By Fiber Type [Carbon (PAN Based and Pitch Based), Glass, and Others], Resin Type [Thermoset (Epoxy, Polyurethane, and Others) and Thermoplastic (Polyethylene, Polypropylene, Poly Vinyl Chloride, and Others)], End Use (Mining, Paper and Pulp, Textile, Film and Foil, Printing, and Others), and Geography

Publication Month : Oct 2023

  • Report Code : TIPRE00008114
  • Category : Chemicals and Materials
  • Status : Published
  • No. of Pages : 182
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[Research Report] The composite rollers market size is expected to grow from US$ 177.42 million in 2022 to US$ 263.18 million by 2030; it is estimated to register a CAGR of 5.1% from 2022 to 2030.

Market Insights and Analyst View:

The global composite rollers market is experiencing a significant surge in demand due to the increasing need for lightweight and durable materials across various industries. Composite rollers are made from advanced materials such as carbon fiber, fiberglass, and Kevlar fiber, which offer high strength-to-weight ratios and resistance to corrosion and abrasion properties. They are widely used in conveyor systems, printing machines, laminating machines, and other industrial applications to ensure efficient material handling and transportation systems. The growing focus on sustainability and energy efficiency is expected to further drive the demand for composite rollers worldwide.

Growth Drivers and Challenges:

Composite rollers are utilized in several industries, such as printing, textile, mining, and paper & pulp. These types of rollers are created by using raw materials, including carbon and glass fibers, resins, and coatings, using different technologies. The constant evolution, mainly in the case of industrial machinery, is correlated to easy handling, lower consumption of energy, and lightweight. Such a scenario further opens new prospects for the utilization of composite materials throughout many industrial sectors. Composite rollers find applications in specific areas in mines, such as small and large machinery; hence, the rising mining and exploration activities are expected to boost the demand for these rollers, thereby boosting the composite rollers market growth. The expanding use of composite rollers in the pulp & paper industry is stimulating the global composite rollers market growth. The composite rollers are highly used in the pulp & paper industry as they provide excellent strength, decrease vibration and noise, low inertia, and low electricity consumption. In the paper & pulp industry, composite rollers are used for applications such as paper guide rollers, guide rollers for screens or felts, rollers for the dryer section, shaken breast rollers, and calendar guide rollers. However, the factor hampering the global composite rollers market growth is the growing environmental concern about the recycling of carbon and glass fiber composites. The growing use of carbon and glass fiber composite products has increased awareness about their waste disposal. The widespread usage of composite materials caused a massive rise in trash generation. The growing concern about recycling these composite wastes cost-effectively without causing a negative environmental impact is increasing.

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Composite Rollers Market: Strategic Insights

composite-rollers-market
Market Size Value inUS$ 177.42 million in 2022
Market Size Value byUS$ 263.18 million by 2030
Growth rateCAGR of 5.1% from 2022 to 2030
Forecast Period2022-2030
Base Year2022
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Report Segmentation and Scope:

The “Global Composite Rollers Market” is segmented on the basis of fiber type, resin type, end use, and geography. Based on fiber type, the composite rollers market is segmented into carbon, glass, and others. The carbon segment is further broken down into PAN based and pitch based. The composite rollers market is segmented based on resin type into thermoset and thermoplastic. The thermoset segment is further broken down into epoxy, polyurethane, and others. The thermoplastic segment is further broken down into polyethylene, polypropylene, poly vinyl chloride, and others. The composite rollers market is segmented based on end use into mining, paper and pulp, textile, film and foil, printing, and others. The composite rollers market based on geography is segmented into North America (the US, Canada, and Mexico), Europe (Germany, France, Italy, the UK, Russia, and the Rest of Europe), Asia Pacific (Australia, China, Japan, India, South Korea, and the Rest of Asia Pacific), Middle East & Africa (South Africa, Saudi Arabia, the UAE, and the Rest of Middle East & Africa), and South & Central America (Brazil, Argentina, and the Rest of South & Central America).

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Segmental Analysis:

Based on fiber type, the composite rollers market is segmented into carbon, glass, and others. The carbon segment held a significant share in the composite rollers market and is expected to register considerable growth during the forecast period. Carbon fiber is a long, thin strand of material composed of carbon atoms. These fibers offer high tensile strength coupled with high-temperature tolerance and durability. Carbon fibers possess higher stiffness and strength, excellent corrosion resistance, and longer lifespans than other materials, such as aluminum and steel. Hence, these fibers find broader applications in various end-use industries. These fibers are rigid and chemically inert, which makes them challenging to compress as well as to stretch. They are used in several end-use industries such as mining, textile, pulp & paper, aerospace & defense, automotive, and construction.

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Regional Analysis:

Based on geography, the composite rollers market is divided into five key regions: North America, Europe, Asia Pacific, South & Central America, and Middle East & Africa. The global composite rollers market was dominated by Asia Pacific, which accounted for over US$ 80 million in 2022. North America is a second major contributor, expected to account for more than 20% of the global composite rollers market share in 2028. Europe is expected to register significant growth rate of over 4% from 2022 to 2030 . The Europe composite rollers market is segmented into Germany, France, Italy, the UK, Russia, and the Rest of Europe. Countries such as the UK, Germany, and Russia have been witnessing significant growth in the implementation of technologically advanced solutions. Mining, textile, and pulp & paper are among the other industries flourishing in the region and subsequently bolstering the composite rollers market growth. In the case of mining activities, Russia holds a significant position in the world, and in the mining industry, these composite rollers are gaining popularity. The textile industry is also a strong contributor to the rising demand for composite rollers in Europe.

Industry Developments and Future Opportunities:

Various initiatives taken by the key players operating in the composite rollers market are listed below:

  • In 2023, Rulmeca introduced the new Rulmeca composite roller. The newly launched product is a nonmetallic roller designed for bulk-handling conveyors.
  • In 2021, Pronexos launched a new range of wear-resistant composite coatings, Tonex, that will offer customers new cost-effective options for carbon fiber-reinforced plastic (CFRP) roller applications.
  • In 2021, Pronexos produced very long carbon fiber rollers for cruise ship theatres.
  • In 2023, EPSILON Composite, a manufacturer of carbon fiber rollers, partnered with Packone Solutions for the promotion and distribution of its products in India, Sri Lanka, Nepal, and Bangladesh.
  • In 2022, Double E Company LLC acquired Daven Manufacturing LLC. With this acquisition, Double E Company LLC plans to broaden its reach into the production of floor, continuing its mission to deliver productivity and safety solutions that solve operational challenges throughout the converting industry.

COVID-19 Impact:

The COVID-19 pandemic affected almost all industries in various countries. Lockdowns, travel restrictions, and business shutdowns in North America, Europe, Asia Pacific (APAC), South & Central America (SAM), and the Middle East & Africa (MEA) hindered the growth of several industries, including the chemicals & materials industry. The shutdown of manufacturing units of composite rollers companies disturbed global supply chains, manufacturing activities, and delivery schedules. Various companies witnessed delays in product deliveries and a slump in sales of their products in 2020.

Several industries are coming on track as supply constraints affecting these industries are resolving gradually. Moreover, the rising demand for composite rollers from film & foil, printing, textile, and mining industries is substantially promoting the composite rollers market growth.

Competitive Landscape and Key Companies:

Dongguan Precision Converting Transmission Co Ltd, Pronexos BV, Composite Conveyor Equipment Co, Carbon Light Pvt Ltd, PROK Pty Ltd, ADENTE Advanced Engineering Technologies, Lorbrand (Pty) Ltd, Double E Co LLC, HAHL GmbH, and Rossini SpA are among a few players operating in the global composite rollers market. Players operating in the global composite rollers market focus on providing high-quality products to fulfil customer demand.

Report Coverage
Report Coverage

Revenue forecast, Company Analysis, Industry landscape, Growth factors, and Trends

Segment Covered
Segment Covered

Fiber Type, Resin Type, End Use, and Geography

Regional Scope
Regional Scope

North America, Europe, Asia Pacific, Middle East & Africa, South & Central America

Country Scope
Country Scope

This text is related
to country scope.

Frequently Asked Questions


Based on resin type, which segment is leading the global composite rollers market during the forecast period?

The thermoplastic segment held the largest share of the global composite rollers market in 2022. Thermoplastic materials can further be molded into different shapes and structures, making them applicable in many end-use industries. Thermoplastic–matrix composites employed in many industries are frequently reinforced with E-glass fibers.

Which region held the largest share of the global composite rollers market?

In 2022, Asia Pacific held the largest share of the global composite rollers market. Asia Pacific accounted for a significant share of the composite rollers market. The growth of the market in this region is attributed to the growing paper & pulp, textile, and mining industries.

Based on fiber type, which segment is leading the global composite rollers market during the forecast period?

The carbon segment held the largest share in the global composite rollers market in 2022. Carbon fiber is a long, thin strand of material composed of carbon atoms. These fibers offer high tensile strength coupled with high-temperature tolerance and durability. Carbon fibers possess higher stiffness and strength, excellent corrosion resistance, and longer lifespans than other materials, such as aluminum and steel. Hence, these fibers find broader applications in various end-use industries.

Which region held the fastest CAGR in the global composite rollers market?

Asia Pacific is estimated to register the fastest CAGR in the global composite rollers market over the forecast period. Countries in Asia Pacific have large manufacturing industries, such as textile, pulp & paper, and electronics. Asia Pacific manufacturing sector adopts highly advanced technologies and processes. Further, the spending of manufacturing companies in the region has grown significantly and is further anticipated to grow over the coming years.

What are the key factors influencing market growth?

The projected growth of the market is attributed to the increasing use of composites rollers in several end-use industries and rising demand for lightweight and corrosion resistant rollers.

Can you list some of the major players operating in the global composite rollers market?

The key players operating in the global composite rollers market include Dongguan Precision Converting Transmission Co Ltd; Pronexos BV; Composite Conveyor Equipment Co; Carbon Light Pvt Ltd; PROK Pty Ltd; ADENTE Advanced Engineering Technologies; Lorbrand (Pty) Ltd; Double E Co LLC; HAHL GmbH; Rossini SpA; Fritz Schafer GmbH & Co KG; B&T Composites SA; EPSILON Composite SA; INOMETA GmbH; Belle Banne Conveyor Products Pty Ltd; FWT Composites & Rolls GmbH; Beijing HaoSheng Transmission Technology Co Ltd among others.

The List of Companies - Composite Rollers Market

  1. Dongguan Precision Converting Transmission Co Ltd
  2. Pronexos BV
  3. Composite Conveyor Equipment Co
  4. Carbon Light Pvt Ltd
  5. PROK Pty Ltd
  6. ADENTE Advanced Engineering Technologies
  7. Lorbrand (Pty) Ltd
  8. Double E Co LLC
  9. HAHL GmbH
  10. Rossini SpA

The Insight Partners performs research in 4 major stages: Data Collection & Secondary Research, Primary Research, Data Analysis and Data Triangulation & Final Review.

  1. Data Collection and Secondary Research:

As a market research and consulting firm operating from a decade, we have published many reports and advised several clients across the globe. First step for any study will start with an assessment of currently available data and insights from existing reports. Further, historical and current market information is collected from Investor Presentations, Annual Reports, SEC Filings, etc., and other information related to company’s performance and market positioning are gathered from Paid Databases (Factiva, Hoovers, and Reuters) and various other publications available in public domain.

Several associations trade associates, technical forums, institutes, societies and organizations are accessed to gain technical as well as market related insights through their publications such as research papers, blogs and press releases related to the studies are referred to get cues about the market. Further, white papers, journals, magazines, and other news articles published in the last 3 years are scrutinized and analyzed to understand the current market trends.

  1. Primary Research:

The primarily interview analysis comprise of data obtained from industry participants interview and answers to survey questions gathered by in-house primary team.

For primary research, interviews are conducted with industry experts/CEOs/Marketing Managers/Sales Managers/VPs/Subject Matter Experts from both demand and supply side to get a 360-degree view of the market. The primary team conducts several interviews based on the complexity of the markets to understand the various market trends and dynamics which makes research more credible and precise.

A typical research interview fulfils the following functions:

  • Provides first-hand information on the market size, market trends, growth trends, competitive landscape, and outlook
  • Validates and strengthens in-house secondary research findings
  • Develops the analysis team’s expertise and market understanding

Primary research involves email interactions and telephone interviews for each market, category, segment, and sub-segment across geographies. The participants who typically take part in such a process include, but are not limited to:

  • Industry participants: VPs, business development managers, market intelligence managers and national sales managers
  • Outside experts: Valuation experts, research analysts and key opinion leaders specializing in the electronics and semiconductor industry.

Below is the breakup of our primary respondents by company, designation, and region:

Research Methodology

Once we receive the confirmation from primary research sources or primary respondents, we finalize the base year market estimation and forecast the data as per the macroeconomic and microeconomic factors assessed during data collection.

  1. Data Analysis:

Once data is validated through both secondary as well as primary respondents, we finalize the market estimations by hypothesis formulation and factor analysis at regional and country level.

  • 3.1 Macro-Economic Factor Analysis:

We analyse macroeconomic indicators such the gross domestic product (GDP), increase in the demand for goods and services across industries, technological advancement, regional economic growth, governmental policies, the influence of COVID-19, PEST analysis, and other aspects. This analysis aids in setting benchmarks for various nations/regions and approximating market splits. Additionally, the general trend of the aforementioned components aid in determining the market's development possibilities.

  • 3.2 Country Level Data:

Various factors that are especially aligned to the country are taken into account to determine the market size for a certain area and country, including the presence of vendors, such as headquarters and offices, the country's GDP, demand patterns, and industry growth. To comprehend the market dynamics for the nation, a number of growth variables, inhibitors, application areas, and current market trends are researched. The aforementioned elements aid in determining the country's overall market's growth potential.

  • 3.3 Company Profile:

The “Table of Contents” is formulated by listing and analyzing more than 25 - 30 companies operating in the market ecosystem across geographies. However, we profile only 10 companies as a standard practice in our syndicate reports. These 10 companies comprise leading, emerging, and regional players. Nonetheless, our analysis is not restricted to the 10 listed companies, we also analyze other companies present in the market to develop a holistic view and understand the prevailing trends. The “Company Profiles” section in the report covers key facts, business description, products & services, financial information, SWOT analysis, and key developments. The financial information presented is extracted from the annual reports and official documents of the publicly listed companies. Upon collecting the information for the sections of respective companies, we verify them via various primary sources and then compile the data in respective company profiles. The company level information helps us in deriving the base number as well as in forecasting the market size.

  • 3.4 Developing Base Number:

Aggregation of sales statistics (2020-2022) and macro-economic factor, and other secondary and primary research insights are utilized to arrive at base number and related market shares for 2022. The data gaps are identified in this step and relevant market data is analyzed, collected from paid primary interviews or databases. On finalizing the base year market size, forecasts are developed on the basis of macro-economic, industry and market growth factors and company level analysis.

  1. Data Triangulation and Final Review:

The market findings and base year market size calculations are validated from supply as well as demand side. Demand side validations are based on macro-economic factor analysis and benchmarks for respective regions and countries. In case of supply side validations, revenues of major companies are estimated (in case not available) based on industry benchmark, approximate number of employees, product portfolio, and primary interviews revenues are gathered. Further revenue from target product/service segment is assessed to avoid overshooting of market statistics. In case of heavy deviations between supply and demand side values, all thes steps are repeated to achieve synchronization.

We follow an iterative model, wherein we share our research findings with Subject Matter Experts (SME’s) and Key Opinion Leaders (KOLs) until consensus view of the market is not formulated – this model negates any drastic deviation in the opinions of experts. Only validated and universally acceptable research findings are quoted in our reports.

We have important check points that we use to validate our research findings – which we call – data triangulation, where we validate the information, we generate from secondary sources with primary interviews and then we re-validate with our internal data bases and Subject matter experts. This comprehensive model enables us to deliver high quality, reliable data in shortest possible time.

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