Molded Foam Market Growth and Analysis by 2030

Historic Data: 2020-2021   |   Base Year: 2022   |   Forecast Period: 2023-2030

Molded Foam Market Size and Forecasts (2020 - 2030), Global and Regional Share, Trends, and Growth Opportunity Analysis Report Coverage: By Type (Closed Cell Foam, High Resilience Foam, Integral Skins Foam, Memory Foam, and Others), Form (Rigid Foam and Flexible Foam), Material (Expanded Polystyrene, Polyurethane Foam, Expanded Polyethylene, Expanded Polypropylene, and Others), and Application (Seating and Furniture, Automotive Interior, Bedding and Mattresses, Footwear, and Others)

  • Report Date : Sep 2023
  • Report Code : TIPRE00030049
  • Category : Chemicals and Materials
  • Status : Published
  • Available Report Formats : pdf-format excel-format
  • No. of Pages : 224
Page Updated: Jun 2024

AI overview of Molded Foam Market


The Molded Foam Market is poised for significant growth, projected to reach a market size of US$ 22.69 billion by 2030, up from US$ 13.52 billion in 2022, reflecting a robust CAGR of 6.7% from 2022 to 2030. This growth is primarily driven by the booming automotive industry, which increasingly relies on molded foam for interior applications. The market encompasses various segments, including closed cell foam, high resilience foam, and memory foam, catering to diverse applications such as seating, bedding, and footwear. As the demand for lightweight and durable materials rises, the Molded Foam Market is expected to expand its share significantly, offering ample opportunities for stakeholders. This Molded Foam Market report provides a comprehensive analysis of trends and forecasts, essential for understanding future dynamics.


[Research Report] The molded foam market size is expected to grow from US$ 13,524.21 million in 2022 to US$ 22,689.54 million by 2030; it is estimated to register a CAGR of 6.7% from 2022 to 2030.

Market Insights and Analyst View:

The global molded foam market encompasses the production and utilization of foam-based materials such as expanded polystyrene (EPS), polyurethane foam (PU), expanded polyethylene (EPE), etc. across a diverse range of industries. These versatile materials are molded into various shapes and sizes to serve multiple purposes, including protective packaging for fragile items, insulation in construction, manufacturing automotive components, and making comfortable seating and padding in furniture. Over the years, the global molded foam market has reported steady growth due to factors such as the rising demand for lightweight and energy-efficient materials, growing automotive and construction sectors, and increasing emphasis on sustainability. Manufacturers focus on eco-friendly foam production and explore recycling options to align with environmental concerns. Furthermore, advancements in technology and research have led to the development of sophisticated and efficient molded foams, which fuels the molded foam market expansion. This factor is significantly driving the global molded foam market growth.

Growth Drivers and Challenges:

The automotive industry is growing in various countries across the world due to factors such as transition toward electric vehicles, economic growth, increasing population, government support for automotive production, and rising investments in the industry. As per the International Organization of Motor Vehicle Manufacturers, the global sales of passenger cars increased from 53.92 million in 2020 to 57.49 million in 2022. Furthermore, consumers are increasingly enhancing indoor and outdoor spaces and preferring different furniture products. Therefore, there is a high demand for advanced furniture products with appealing designs suitable for gardens, balconies, and outside porches. Also, demand for modular sofas is rising due to their functionality. Old residential building renovation projects and new construction activities have bolstered the demand for furniture products such as tables, chairs, and combination sets. However, the increasing use of plastics has led to extensive plastic waste quantities. A very small percentage of plastic waste is recycled, and the rest goes to landfills or incineration processes. The waste results in deteriorating soil and underground water bodies and causes global warming. Molded foams are made from materials such as expanded polystyrene, polyurethane, expanded polyethylene, expanded polypropylene, and other materials. The adverse effects of plastic use on the environment hinder the demand for molded foam.

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Molded Foam Market: Strategic Insights

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Report Segmentation and Scope:

The “Global Molded Foam Market” is segmented on the basis of type, form, material, and application. Based on type, the molded foam market is segmented into closed cell foam, high resilience foam, integral skins foam, memory foam, and others. Based on form, the molded foam market is bifurcated into rigid foam and flexible foam. Based on material, the molded foam market is segmented into expanded polystyrene, polyurethane foam, expanded polyethylene, expanded polypropylene, and others. Based on application, the molded foam market is segmented into seating and furniture, automotive interior, bedding and mattresses, footwear, and others. Geographically, the market is segmented into North America (the US, Canada, and Mexico), Europe (Germany, France, Italy, the UK, Russia, and the Rest of Europe), Asia Pacific (Australia, China, Japan, India, South Korea, and the Rest of Asia Pacific), the Middle East & Africa (South Africa, Saudi Arabia, the UAE, and the Rest of Middle East & Africa), and South & Central America (Brazil, Argentina, and the Rest of South & Central America).

Segmental Analysis:

Based on type, the molded foam market is segmented into closed cell foam, high resilience foam, integral skins foam, memory foam, and others. The closed cell foam segment held the largest market share in 2022. Closed-cell foam is a versatile material used in various industries due to its unique properties. It consists of tiny, sealed air bubbles within its structure that create a closed cell structure. Closed cell foam is non-water-resistant, floatable, and has excellent tensile strength. Based on form, the molded foam market is segmented into rigid foam and flexible foam. The flexible foam segment held a larger market share in 2022. Flexible foam provides a plush and cushioned feel, making it a popular choice for upholstered furniture, seating cushions, and bedding products such as pillows and mattress toppers. In addition, flexible foam offers excellent shock absorption and impact resistance. This property is valuable in applications where safety and protection are essential, such as automotive seating and helmet liners. Based on material, the molded foam market is segmented into expanded polystyrene, polyurethane foam, expanded polyethylene, expanded polypropylene, and others. The molded foam market share of the polyurethane foam segment was notable in 2022. Polyurethane is a closed-cell foam commonly used for molded foam products due to its versatility, durability, and cost-effectiveness. Polyurethane foam is available in various densities, allowing customization to meet specific comfort and support requirements. This makes it ideal for applications such as mattresses, upholstery, seating cushions, and pillows, where user comfort is a priority. Based on application, the molded foam market is segmented into seating and furniture, automotive interior, bedding and mattresses, footwear, and others. The molded foam market share of the bedding and mattresses segment was notable in 2022. Molded foam plays a crucial role in bedding and mattresses, enhancing comfort, support, and overall sleep quality. Molded foam mattresses offer excellent support and pressure relief as they contour the body's shape. This ensures that users experience comfortable and restful sleep by minimizing pressure points and promoting proper spinal alignment. 

Regional Analysis: 

The molded foam market is segmented into five key regions—North America, Europe, Asia Pacific, South & Central America, and the Middle East & Africa. Asia Pacific dominated the global molded foam market, and the regional market accounted for ∼US$ 5,000 million in 2022.  North America is also a major contributor, holding a significant global molded foam market share. The North America market is expected to reach over US$ 6,000 million by 2030. Europe is expected to register a considerable CAGR of around 7% from 2022 to 2030. The Asia Pacific molded foam market, by country, is segmented into Australia, China, India, Japan, South Korea, and the Rest of Asia Pacific. The market is driven by growing demand for molded foam by the automotives, furniture, and packaging industries. China dominates the regional market, followed by countries such as Japan, India, Vietnam, and South Korea. Commercial places and residential units are among the major end users of molded foam in these countries. The burgeoning furniture industry is poised to catalyze the molded foam market growth in Asia Pacific. The quest for comfort and aesthetics is paramount in the modern furniture landscape. Consumers are increasingly looking for furniture that enhances the visual appeal of their living spaces and offers unparalleled comfort.

Industry Developments and Future Opportunities:

Various initiatives taken by key players operating in the molded foam market are listed below:

  1. In August 2022, the Carpenter Co opened a new showroom in Las Vegas. The showroom provides various products, including polyester products, pet beds, carpet cushions, direct-to-consumer programs, and decorative pillows.
  2. In July 2021, the Vita Group acquired Technical Foam Services (TFS). TFS brought enhanced technical foam conversion capacity and capability to The Vita Group.

Molded Foam Market Regional Insights

The regional trends and factors influencing the Molded Foam Market throughout the forecast period have been thoroughly explained by the analysts at The Insight Partners. This section also discusses Molded Foam Market segments and geography across North America, Europe, Asia Pacific, Middle East and Africa, and South and Central America.

molded-foam-market-global-geography
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Molded Foam Market Report Scope

Report Attribute Details
Market size in 2022 US$ 13.52 Billion
Market Size by 2030 US$ 22.69 Billion
Global CAGR (2022 - 2030) 6.7%
Historical Data 2020-2021
Forecast period 2023-2030
Segments Covered By Type
  • Closed Cell Foam
  • High Resilience Foam
  • Integral Skins Foam
  • Memory Foam
By Form
  • Rigid Foam and Flexible Foam
By Material
  • Expanded Polystyrene
  • Polyurethane Foam
  • Expanded Polyethylene
  • Expanded Polypropylene
By Application
  • Seating and Furniture
  • Automotive Interior
  • Bedding and Mattresses
  • Footwear
Regions and Countries Covered North America
  • US
  • Canada
  • Mexico
Europe
  • UK
  • Germany
  • France
  • Russia
  • Italy
  • Rest of Europe
Asia-Pacific
  • China
  • India
  • Japan
  • Australia
  • Rest of Asia-Pacific
South and Central America
  • Brazil
  • Argentina
  • Rest of South and Central America
Middle East and Africa
  • South Africa
  • Saudi Arabia
  • UAE
  • Rest of Middle East and Africa
Market leaders and key company profiles
  • Superlon Baltic UAB
  • Carpenter Co
  • Intex Technologies LLC
  • Sheela Foam Ltd
  • Vita (Holdings) Ltd
  • Sinomax Group Ltd
  • International Industries LLC
  • Pomona Quality Foam LLC
  • Woodbridge Foam Corp

  • Molded Foam Market Players Density: Understanding Its Impact on Business Dynamics

    The Molded Foam Market is growing rapidly, driven by increasing end-user demand due to factors such as evolving consumer preferences, technological advancements, and greater awareness of the product's benefits. As demand rises, businesses are expanding their offerings, innovating to meet consumer needs, and capitalizing on emerging trends, which further fuels market growth.

    Market players density refers to the distribution of firms or companies operating within a particular market or industry. It indicates how many competitors (market players) are present in a given market space relative to its size or total market value.

    Major Companies operating in the Molded Foam Market are:

    1. Superlon Baltic UAB
    2. Carpenter Co
    3. Intex Technologies LLC
    4. Sheela Foam Ltd
    5. Vita (Holdings) Ltd

    Disclaimer: The companies listed above are not ranked in any particular order.


    molded-foam-market-cagr

    • Get the Molded Foam Market top key players overview

    COVID-19 Pandemic Impact:

    The COVID-19 pandemic adversely affected almost all industries in various countries. Lockdowns, business shutdowns, and travel restrictions in North America, Europe, Asia Pacific (APAC), South & Central America (SAM), and the Middle East & Africa (MEA) hampered the growth of several industries, including the chemicals & materials industry. The shutdown of manufacturing units disturbed global supply chains, manufacturing activities, delivery schedules, and essential and nonessential product sales. Various companies reported delays in product deliveries and a slump in their product sales in 2020. Due to the pandemic-induced economic recession, consumers became cautious and selective in purchasing decisions. Consumers significantly reduced nonessential purchases due to lower incomes and uncertain earning prospects, especially in developing regions. Many molded foam manufacturers reported declining profits due to reduced consumer demand during the initial phase of the pandemic. However, by the end of 2021, many countries were fully vaccinated, and governments announced relaxation in certain regulations, including lockdowns and travel bans. There has been increase in disposable income within the population, due to which the focus on purchasing new furnitures and renovation has increased, which increased the demand for molded foam. All these factors positively impacted the growth of the molded foam market across different regions.

    Competitive Landscape and Key Companies:

    Superlon Baltic UAB, Carpenter Co, Intex Technologies LLC, Sheela Foam Ltd, Vita (Holdings) Ltd, Sinomax Group Ltd, International Industries LLC, Pomona Quality Foam LLC, Woodbridge Foam Corp, and CT Formpolster GmbH are among the prominent players operating in the global molded foam market. These players offer high-quality molded foam and cater to many consumers across the world.


    Frequently Asked Questions

    1
    What is the largest region of the global molded foam market?
    Asia Pacific accounted for the largest share of the global molded foam market. Asia Pacific is one of the most significant regions for the molded foam market owing to drastic increase in the demand for furniture and automotives.
    2
    What are the opportunities for molded foam in the global market?
    In recent years, the footwear industry has grown gradually due to rising per capita income of consumers and growing popularity of different footwear products among consumers. Also, the increasing participation of people in different sport events is creating a demand for sports accessories such as clothing, sunglasses, and sports footwear. Further, the growth of the footwear industry is fueled by factors such as the transformation of footwear from a utilitarian item to a fashion statement, increasing penetration of exclusive brand outlets, and rising online sales of footwear products.
    3
    Based on the material, which segment is projected to grow at the fastest CAGR over the forecast period?
    Based on material, the molded foam market is segmented into expanded polystyrene, polyurethane foam, expanded polyethylene, expanded polypropylene, and others. The molded foam market share for the expanded polypropylene segment was notable in 2022. Expanded polypropylene (EPP) is a highly adaptable closed-cell bead foam that offers a range of properties such as exceptional energy absorption, multiple impact resistance, thermal insulation, buoyancy, exceptionally high strength-to-weight ratio, water and chemical resistance, and 100% recyclability.
    4
    What are the key drivers for the growth of the global molded foam market?
    The automotive industry is growing in various countries across the world due to factors such as transition toward electric vehicles, economic growth, increasing population, government support for automotive production, and rising investments in the industry. According to the International Organization of Motor Vehicle Manufacturers, the global sales of passenger cars increased from 53.92 million in 2020 to 57.49 million in 2022. In December 2022, the passenger vehicle market in China expanded due to increased retail sales.
    5
    Can you list some of the major players operating in the global molded foam market?
    The major players operating in the global molded foam market are Superlon Baltic UAB, Carpenter Co, Intex Technologies LLC, Sheela Foam Ltd, Vita (Holdings) Ltd, Sinomax Group Ltd, International Industries LLC, Pomona Quality Foam LLC, Woodbridge Foam Corp, CT Formpolster GmbH.
    6
    Based on type, why the closed cell foam segment accounted for the largest revenue share in 2022?
    Based on product type, the molded foam market is segmented into closed cell foam, high resilience foam, integral skin foam, memory foam, and others. The closed cell foam segment held a larger market share in 2022. Closed-cell foam is a versatile material used in various industries due to its unique properties. It consists of tiny, sealed air bubbles within its structure that create a closed cell structure. Closed cell foam is non-water-resistant, floatable, and has excellent tensile strength.
    Habi Ummer
    Manager,
    Market Research & Consulting

    Habi is a seasoned Market Research Analyst with 8 years of experience specializing in the Chemicals and Materials sector, with additional expertise in the Food & Beverages and Consumer Goods industries. He is a Chemical Engineer from Vishwakarma Institute of Technology (VIT) and has developed deep domain knowledge across industrial and specialty chemicals, paints and coatings, paper and packaging, lubricants, and consumer products. Habi’s core competencies include market sizing and forecasting, competitive benchmarking, trend analysis, client engagement, report writing, and team coordination—making him adept at delivering actionable insights and supporting strategic decision-making.

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    The List of Companies - Global Molded Foam Market

    1. Superlon Baltic UAB
    2. Carpenter Co
    3. Intex Technologies LLC
    4. Sheela Foam Ltd
    5. Vita (Holdings) Ltd
    6. Sinomax Group Ltd
    7. International Industries LLC
    8. Pomona Quality Foam LLC
    9. Woodbridge Foam Corp
    10. CT Formpolster GmbH
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