Machine Condition Monitoring Market Size and Share Analysis Report by 2027

Machine Condition Monitoring Market to 2027 - COVID-19 Impact and Global Analysis and Forecasts by Monitoring Technique (Vibration Monitoring, Thermography, Oil Analysis, Corrosion Monitoring, Ultrasound Emission, and Motor Current Analysis); Offering (Hardware and Software); Deployment (On Premise and Cloud); Monitoring Process (Online Condition Monitoring and Portable Condition Monitoring); and Industry (Oil & Gas, Power Generation, Automotive, Aerospace & Defense, Food & Beverage, Manufacturing and Others)

Publication Month : Apr 2020

  • Report Code : TIPRE00002931
  • Category : Electronics and Semiconductor
  • Status : Published
  • No. of Pages : 186
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The Machine Condition Monitoring market was valued at US$ 2,640.0 million in 2019 and is projected to reach US$ 3,922.0 million by 2027; it is expected to grow at a CAGR of 5.1% from 2020 to 2027.

Global industrialization is monumental, and the pace of manufacturing is climbing at a rapid rate over the years. The continuous growth in the number of manufacturing facilities across the globe is reflecting the rise in demand for condition monitoring. The intensifying competition across industries around the world is leading the manufacturers to increase their outputs with greater efficiency. The manufacturers are increasingly focusing on analyzing the health and operability of each asset, which is enabling the manufacturers to grow productivity and earn profit. Modern machinery operates with the help of numerous smaller parts and components, which wear down, get damaged, and even fail to function over a period. Rotating parts of motors, fans, engines, and several bearing types are common causes of failure. This is because the rotating parts are constantly moving, and their persistent motion is essential for the machine to be operational. However, continually moving and external particles such as dirt or moisture lead them to slow down and sometimes result in failure. Pertaining to this, the demand for condition-monitoring techniques are soaring, which is boosting the machine condition monitoring market. The objective of integrating machinery with machine condition monitoring solutions is to analyze and actively improve the performance of the machinery. The condition monitoring solutions offered by the providers allow the end users to optimize rotating machinery health. Condition monitoring involves the application of specific hardware, software, or a combination of the two to gather and report data about the performance of various machines. The growth in demand for condition monitoring is directly proportional to an increase in manufacturing facilities. This factor is catalyzing the growth of the machine condition monitoring market. The usage of condition monitoring solutions enables manufacturers and maintenance staff to easily identify the problem in a machine and act according to the intensity of the issue. This reduces the time associated with the identification of the issue manually, also the downtime cost, thereby resulting in optimized productivity. The industrial sector across the globe are heavily emphasizing on condition monitoring and diagnostics within respective manufacturing facilities to determine critical parameters such as vibration, noise, and temperature. Continuous monitoring of machines using advanced technologies facilitates the manufacturers to increase their productivity and gain profit. The growing demand for condition monitoring solutions across industries is throttling the growth of machine condition monitoring market.

North America dominated the machine condition monitoring market, followed by Europe and the Asia-Pacific. The dominance of North America is majorly attributed to the presence of large industrial sectors in the US, Canada, and Mexico. The US accounts for the largest share in the region, which is attributable to the existence of well-established and emerging condition monitoring solution providers. Additionally, the country dominates the region with the power of a significantly higher number of manufacturing facilities across its borders. Canadian manufacturers also showcase a similar trend. This has led to the adoption of a significantly higher volume of condition monitoring solutions. However, as the lifespan of the monitoring hardware is longer, the demand for the same is limited to new manufacturing plants. This is expected to slow down the year-on-year growth of the machine condition monitoring market in the region. Europe and APAC compete closely to gain market share; however, Asia-Pacific is expected to grow at a prime rate during the forecast period as Europe and APAC are witnessing a rise in the number of new manufacturing plants across countries. The rise in the expansion of manufacturing facilities positively impacts the machine condition monitoring market as the manufacturers in these regions are aware of the benefits of condition monitoring solutions. The APAC region is estimated to be the fastest-growing region, owing to the tremendous growth of industrialization across China, India, Japan, and South Korea. Numerous large enterprises and SMEs are expanding respective manufacturing facilities, which is demanding condition monitoring solutions, which is raising the revenue shares of the machine condition monitoring market in the region. The MEA and SAM regions are also contributing a significant amount of revenue and volume in the machine condition monitoring market. As the regions are experiencing urbanization and growth in foreign direct investments (FDI), the regional governments and several private manufacturers are spending substantial percentages of budgets towards the adoption of advanced technologies for analyzing machine health. The increasing awareness related to the benefits of condition monitoring is showcasing the growth of machine condition monitoring market in these two regions.

Lucrative Regions for Machine Condition Monitoring Market

Lucrative Regions for Machine Condition Monitoring Market
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Market Insights

Increasing Demand for Automated Solutions in Manufacturing Facilities

The rate of adoption of automated technologies for manufacturing purposes in developed countries has surged over the years. This has led the countries to experience the growth of smart factories. The countries with a significantly higher number of manufacturing facilities include the US, China, Canada, the UK, Germany, Japan, and France, among others, are continually seeking automated technologies in manufacturing facilities across industries. With the continuously rising demand for production across industries, the expansion of manufacturing facilities is one of the crucial strategies adopted by the manufacturers. The growing number of manufacturing facilities positively impacts the demand for automated solutions as new and technologically advanced machinery requires constant monitoring of components during operation.

Monitoring Technique-Based Market Insights

Based on the monitoring technique, the market is segmented into a Vibration Monitoring, Thermography, Oil Analysis, Corrosion Monitoring, Ultrasound Emission, and Motor Current Analysis. Presently, predictive maintenance, as well as condition monitoring of machines, are requirements for every company wherein machinery is critical for attaining production goals. Further, the company needs to identify the cost-effectiveness and benefits of various machine condition monitoring for achieving its goals and objectives. Every technique is limited to specific machinery types and for identifying particular types of problems. Moreover, these techniques also deliver distinct short term and long term economic benefits.

Offering -Based Market Insights

Based on offering, the market is segmented into hardware and software. The hardware manufacturers strive hard to innovate and develop robust sensors and other systems that facilitate the end users to analyze the health of machinery remotely. The different types of hardware offered by the manufacturers include vibration sensors, proximity probes, tachometer, infrared sensors, spectrometer, ultrasound detectors, corrosion probe, and others. On the other hand, the software providers offer robust software that helps the end users with an analysis of the faulty components, which then facilitate the end users to prioritize the maintenance of the components.

Monitoring Process – Based Market Insights

Based on the monitoring process, the market is segmented into Online Condition Monitoring and Portable Condition Monitoring. In several cases, an organized, portable program is suitable. However, in some other situations, where equipment is difficult to reach, unreachable, or placed in an unsafe or hazardous zone, permanent deployment of sensors and surveillance hardware is essential. Basic aims for such a maintenance program are to reduce failures, minimize downtime, and to moderate costs. A portable monitoring process is sometimes referred to as ‘offline monitoring.

Industry – Based Market Insights

Based on industry, the market is segmented into the Oil & Gas, Power Generation, Automotive, Aerospace & Defense, Food & Beverage, Manufacturing and Others. The demand for machine condition monitoring solutions is escalating among several industries as these solutions enable the manufacturers and maintenance staff to analyze the functionality of machines regularly. The condition monitoring solutions also helps industries to reduce downtime cost associated with failure of machines, also reduces the risk of loss of productivity. The industries using rotating machines use condition monitoring solutions, which facilitate them with improved safety of the machines and increased productivity. The Aerospace & defense industry and manufacturing sectors lead the machine condition monitoring market in 2019 and are expected to continue to drive the market throughout the forecast period.

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Machine Condition Monitoring Market: Strategic Insights

machine-condition-monitoring-market
Market Size Value inUS$ 2,640.0 Million in 2019
Market Size Value byUS$ 3,922.0 Million by 2027
Growth rateCAGR of 5.1% from 2020-2027
Forecast Period2020-2027
Base Year2020
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Product development is the commonly adopted strategy by companies to expand their product portfolio. Emerson Electric Co., General Electric Co., National Instruments, Parker-Hannifin Corp., Rockwell Automation, among others are the key players implementing strategies to enlarge the customer base and gain significant share in the global Machine Condition Monitoring market, which in turn permits them to maintain their brand name. A few of the recent key developments are:

  • In 2020, With Schaeffler OPTIME, comprehensive and automated condition monitoring is now a cost-effective proposition for maintenance personnel and facility operators. Schaeffler OPTIME has become an efficient and easy-to-use low-cost solution designed specifically for the comprehensive condition monitoring of all indirectly process-critical assets across entire machine and equipment parks.
  • In 2019, National Instruments Corporation helps accelerate the development and performance of automated test and automated measurement systems, today announced new wireless monitoring hardware for InsightCM, the most open solution for online condition monitoring on the market with full access to data and customization with the InsightCM Software Development Kit.

Machine Condition Monitoring Market Segmentation:

By Monitoring Technique

  • Vibration Monitoring
  • Thermography
  • Oil Analysis
  • Corrosion Monitoring
  • Ultrasound Emission
  • Motor Current Analysis

By Offering

  • Hardware
  • Software

By Deployment

  • On Premise
  • Cloud

By Monitoring Process

  • Online Condition Monitoring
  • Portable Condition Monitoring

By Industry

  • Oil & Gas
  • Power Generation
  • Automotive
  • Aerospace & Defense
  • Food & Beverage
  • Manufacturing
  • Others

Company Profiles

  • ASL Limited
  • Emerson Electric Co.
  • General Electric Co.
  • Honeywell International Inc.
  • National Instruments
  • Parker-Hannifin Corp.
  • Rockwell Automation
  • Schaeffler Technologies
  • SKF
  • Wilcoxon Sensing Technologies
Report Coverage
Report Coverage

Revenue forecast, Company Analysis, Industry landscape, Growth factors, and Trends

Segment Covered
Segment Covered

Monitoring Technique ; Offering ; Deployment ; Monitoring Process ; and Industry

Regional Scope
Regional Scope

North America, Europe, Asia Pacific, Middle East & Africa, South & Central America

Country Scope
Country Scope

Australia, Brazil, Canada, China, France, Germany, India, Italy, Japan, Mexico, Russian Federation, Saudi Arabia, South Africa, South Korea, United Arab Emirates, United Kingdom, United States

Frequently Asked Questions


Which region led the machine condition monitoring market in 2019?

North America dominated the machine condition monitoring market, followed by Europe and the Asia-Pacific. The dominance of North America is majorly attributed to the presence of large industrial sectors in the US, Canada, and Mexico. The US accounts for the largest share in the region, which is attributable to the existence of well-established and emerging condition monitoring solution providers. Additionally, the country dominates the region with the power of a significantly higher number of manufacturing facilities across its borders. Canadian manufacturers also showcase a similar trend.

What is the key driving force of machine condition monitoring market?

The automated solutions such as condition monitoring facilitate the end users with the power of detecting any faults in a machine during operation or idle mode. The modern-day machinery operates with the help of numerous smaller components, which sometimes cause excessive vibrations, noise, thermal issues, and corrosion, which can lead to system failure in case the faults remain undetected for a longer period. The condition monitoring solutions identify the faults are an early stage, which facilitates the maintenance staff to prioritize the repair and overhauling task. This ultimately reduces downtime costs and improves productivity. This factor is catalyzing the growth of the machine condition monitoring market.

Which end user led the machine condition monitoring market?

The manufacturers of aerospace & defense products develop critical and complex products. The error percentage in manufacturing aerospace & defense products is negligible, and pertaining to this, continuous monitoring of the rotating machinery needs to be optimized at 100%. Continuous monitoring of these machines during operation and idle mode is time taking and difficult. Owing to this, the demand for condition monitoring solutions is much higher among the aerospace & defense product manufacturers. The aerospace & defense industry is poised to surge at an exponential rate over the years with respect to production. The rise in production directly relates to an increase in the procurement of machinery, which is again expected to impact the machine condition monitoring market positively.

The List of companies: Machine Condition Monitoring Market

  1. Honeywell International Inc.
  2. Schaeffler Technologies AG & Co. KG
  3. General Electric Company
  4. Emerson Electric Co.
  5. Parker Hannifin Corporation
  6. Rockwell Automation, Inc.
  7. SKF
  8. Wilcoxon Sensing Technologies
  9. ALS Limited
  10. National Instruments Corporation

The Insight Partners performs research in 4 major stages: Data Collection & Secondary Research, Primary Research, Data Analysis and Data Triangulation & Final Review.

  1. Data Collection and Secondary Research:

As a market research and consulting firm operating from a decade, we have published many reports and advised several clients across the globe. First step for any study will start with an assessment of currently available data and insights from existing reports. Further, historical and current market information is collected from Investor Presentations, Annual Reports, SEC Filings, etc., and other information related to company’s performance and market positioning are gathered from Paid Databases (Factiva, Hoovers, and Reuters) and various other publications available in public domain.

Several associations trade associates, technical forums, institutes, societies and organizations are accessed to gain technical as well as market related insights through their publications such as research papers, blogs and press releases related to the studies are referred to get cues about the market. Further, white papers, journals, magazines, and other news articles published in the last 3 years are scrutinized and analyzed to understand the current market trends.

  1. Primary Research:

The primarily interview analysis comprise of data obtained from industry participants interview and answers to survey questions gathered by in-house primary team.

For primary research, interviews are conducted with industry experts/CEOs/Marketing Managers/Sales Managers/VPs/Subject Matter Experts from both demand and supply side to get a 360-degree view of the market. The primary team conducts several interviews based on the complexity of the markets to understand the various market trends and dynamics which makes research more credible and precise.

A typical research interview fulfils the following functions:

  • Provides first-hand information on the market size, market trends, growth trends, competitive landscape, and outlook
  • Validates and strengthens in-house secondary research findings
  • Develops the analysis team’s expertise and market understanding

Primary research involves email interactions and telephone interviews for each market, category, segment, and sub-segment across geographies. The participants who typically take part in such a process include, but are not limited to:

  • Industry participants: VPs, business development managers, market intelligence managers and national sales managers
  • Outside experts: Valuation experts, research analysts and key opinion leaders specializing in the electronics and semiconductor industry.

Below is the breakup of our primary respondents by company, designation, and region:

Research Methodology

Once we receive the confirmation from primary research sources or primary respondents, we finalize the base year market estimation and forecast the data as per the macroeconomic and microeconomic factors assessed during data collection.

  1. Data Analysis:

Once data is validated through both secondary as well as primary respondents, we finalize the market estimations by hypothesis formulation and factor analysis at regional and country level.

  • 3.1 Macro-Economic Factor Analysis:

We analyse macroeconomic indicators such the gross domestic product (GDP), increase in the demand for goods and services across industries, technological advancement, regional economic growth, governmental policies, the influence of COVID-19, PEST analysis, and other aspects. This analysis aids in setting benchmarks for various nations/regions and approximating market splits. Additionally, the general trend of the aforementioned components aid in determining the market's development possibilities.

  • 3.2 Country Level Data:

Various factors that are especially aligned to the country are taken into account to determine the market size for a certain area and country, including the presence of vendors, such as headquarters and offices, the country's GDP, demand patterns, and industry growth. To comprehend the market dynamics for the nation, a number of growth variables, inhibitors, application areas, and current market trends are researched. The aforementioned elements aid in determining the country's overall market's growth potential.

  • 3.3 Company Profile:

The “Table of Contents” is formulated by listing and analyzing more than 25 - 30 companies operating in the market ecosystem across geographies. However, we profile only 10 companies as a standard practice in our syndicate reports. These 10 companies comprise leading, emerging, and regional players. Nonetheless, our analysis is not restricted to the 10 listed companies, we also analyze other companies present in the market to develop a holistic view and understand the prevailing trends. The “Company Profiles” section in the report covers key facts, business description, products & services, financial information, SWOT analysis, and key developments. The financial information presented is extracted from the annual reports and official documents of the publicly listed companies. Upon collecting the information for the sections of respective companies, we verify them via various primary sources and then compile the data in respective company profiles. The company level information helps us in deriving the base number as well as in forecasting the market size.

  • 3.4 Developing Base Number:

Aggregation of sales statistics (2020-2022) and macro-economic factor, and other secondary and primary research insights are utilized to arrive at base number and related market shares for 2022. The data gaps are identified in this step and relevant market data is analyzed, collected from paid primary interviews or databases. On finalizing the base year market size, forecasts are developed on the basis of macro-economic, industry and market growth factors and company level analysis.

  1. Data Triangulation and Final Review:

The market findings and base year market size calculations are validated from supply as well as demand side. Demand side validations are based on macro-economic factor analysis and benchmarks for respective regions and countries. In case of supply side validations, revenues of major companies are estimated (in case not available) based on industry benchmark, approximate number of employees, product portfolio, and primary interviews revenues are gathered. Further revenue from target product/service segment is assessed to avoid overshooting of market statistics. In case of heavy deviations between supply and demand side values, all thes steps are repeated to achieve synchronization.

We follow an iterative model, wherein we share our research findings with Subject Matter Experts (SME’s) and Key Opinion Leaders (KOLs) until consensus view of the market is not formulated – this model negates any drastic deviation in the opinions of experts. Only validated and universally acceptable research findings are quoted in our reports.

We have important check points that we use to validate our research findings – which we call – data triangulation, where we validate the information, we generate from secondary sources with primary interviews and then we re-validate with our internal data bases and Subject matter experts. This comprehensive model enables us to deliver high quality, reliable data in shortest possible time.

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