Mass Flow Controller Market Size, Forecast & Growth Analysis 2024-2031 | Global & Regional Trends

The mass flow controller market size is projected to reach US$ 1.70 billion by 2031 from US$ 1.16 billion in 2024. The market is expected to register a CAGR of 5.8% during 2025–2031.

Mass Flow Controller Market Analysis

A mass flow controller is a flow control device that monitors mass flow and automatically regulates it to a predetermined flow rate. Fluids can be measured using two methods: mass flow (weight) and volume flow. Mass flow controllers can precisely monitor and control mass flow despite temperature and pressure changes. As a result, mass flow controllers are commonly utilized in semiconductor manufacturing processes, analytical equipment, and other applications that demand excellent repeatability and accuracy. Thermal and Coriolis sensors are most commonly used to monitor mass flow. Thermal sensors monitor mass flow by detecting temperature variations in response to fluid flow. Coriolis sensors detect the Coriolis force generated by fluid vibration and use it to calculate mass flow. The method should be chosen based on the fluid (gas or liquid) and the conditions of use. Industries such as semiconductor, oil & gas, chemical, pharmaceutical & healthcare, and food & beverages are highly adopting mass flow controllers for measuring, controlling, and maintaining stable flow under varying process environments.

Mass Flow Controller Market Overview

The growing industrial expansion, increasing research and development activities to explore mass flow controller use in coating applications, and rising focus of manufacturers on product development are among the main factors driving the demand for mass flow controllers. The growing demand for mass flow controllers with EtherCAT and CAN connectivity and the rising requirement for precision across industries are fueling the market growth. Technological advancements, the rising demand for digital mass flow controllers, and manufacturers' focus on developing customized mass flow controllers are expected to create lucrative opportunities in the market during the forecast period. Further, industrial demand for miniaturized products, development of ultra-thin mass flow controllers, and evolution of next-generation mass flow controllers are expected to generate future growth opportunities in the market.

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Mass Flow Controller Market: Strategic Insights

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Mass Flow Controller Market Drivers and Opportunities

Market Drivers:

• Focus of Manufacturers on Exploring Mass Flow Controllers Usage in Coating Application

  Mass flow controllers are widely used for accurate gas flow control in semiconductor production and testing.

• Demand for Mass Flow Controllers with EtherCAT and CAN Connectivity

  Mass flow controllers are critical for accurate gas flow control in semiconductor fabrication, burners, and other applications.

• Increasing Focus of Manufacturers on Innovative Product Development

  Mass flow controllers (MFCs) play a critical role in enabling precise control of fluid flow across various industrial applications.

• Growing Semiconductor Industry

  The increasing chip production drives the demand for precise gas flow control.

Market Opportunities:

• Rising Demand for Digital Mass Flow Controllers

  Industries demand digital mass flow controllers owing to their precision, dependability, and flexibility in meeting modern industrial automation requirements.

• Integration with IoT and Smart Sensors

  Smart MFCs offer remote monitoring and predictive maintenance potential.

• Adoption in Medical and Biotechnology Applications

  MFCs are used for gas flow control in diagnostics and drug production.

• Customization and Miniaturization of MFCs

  Tailored solutions for specific industries create niche opportunities.

Mass Flow Controller Market Report Segmentation Analysis

The mass flow controller market is divided into different segments to give a clearer view of how it works, its growth potential, and the latest trends. Below is the standard segmentation approach used in most industry reports:

By Offering:

• Low

  Low flow rates in mass flow controllers refer to the precise regulation of small quantities of gas or liquid, typically in the range of milliliters per minute or less.

• Medium

  Medium flow rates managed by mass flow controllers usually cover a moderate range, often from a few standard cubic centimeters per minute (sccm) to several liters per minute.

• High

  These mass flow controllers control high flow rates as they are capable of handling large amounts of gases or liquids, often tens or hundreds of liters per minute.

By Sensor Technology:

• Coriolis Mass Flow

  Coriolis mass flow sensors measure mass flow directly by measuring the deflection of a vibrating tube when fluid travels through the tube. The deflection is a result of the Coriolis effect.

• Thermal Mass Flow

  Thermal mass flow sensors determine mass flow rate by measuring the heat carried away by a gas or liquid flowing over a heated element.

• Differential-Pressure Mass Flow

  Differential-pressure (DP) mass flow sensors use pressure drop across an existing obstacle to determine flow rate, which is frequently combined with temperature and pressure adjustment for mass flow calculation.

By Application:

• Semiconductors
• Food and Beverage Industry
• Chemicals
• Pharmaceutical and Healthcare Industry
• Oil and Gas
• Others

By Geography:

• North America
• Europe
• Asia Pacific
• Latin America
• Middle East & Africa

The mass flow controller market in Asia Pacific is expected to witness the fastest growth, owing to rapid industrialization, expanding manufacturing sectors, and increasing adoption of automation across emerging economies such as China and India.

Mass Flow Controller Market Regional Insights

The regional trends and factors influencing the Mass Flow Controller Market throughout the forecast period have been thoroughly explained by the analysts at The Insight Partners. This section also discusses Mass Flow Controller Market segments and geography across North America, Europe, Asia Pacific, Middle East and Africa, and South and Central America.

Mass Flow Controller Market Report Scope

Mass Flow Controller Market Players Density: Understanding Its Impact on Business Dynamics

The Mass Flow Controller Market is growing rapidly, driven by increasing end-user demand due to factors such as evolving consumer preferences, technological advancements, and greater awareness of the product's benefits. As demand rises, businesses are expanding their offerings, innovating to meet consumer needs, and capitalizing on emerging trends, which further fuels market growth.

The market in Asia Pacific is expected to grow the fastest in the next few years. Emerging markets in South and Central America and the Middle East and Africa also offer many untapped opportunities for mass flow controller providers to expand.

The mass flow controller market grows differently in each region. Industrial growth in sectors such as oil & gas, chemicals, and mining, along with increasing automation, drives the demand for precise flow control solutions. Below is a summary of market share and trends by region:

1. North America

• Market Share:

  Holds a significant portion of the global market

• Key Drivers:

• Advanced semiconductor research and development and manufacturing
• Strong biotechnology and pharmaceutical sectors
• Adoption of Industry 4.0 technologies across industries

• Trends:

  Integration of MFCs with AI, IoT, and cloud-based analytics

2. Europe

• Market Share:

  Substantial share due to the presence of established industrial automation and pharma sectors

• Key Drivers:

• Strict environmental regulations promoting emission monitoring
• Investments in green energy technologies such as hydrogen and solar

• Trends:

  Demand for highly customized, miniaturized MFCs

3. Asia Pacific

• Market Share:

  Fastest-growing region with a rising market share every year

• Key Drivers:

• Rapid semiconductor manufacturing expansion (especially in China, South Korea, and Taiwan)
• Strong growth in electronics, chemical processing, and pharmaceuticals sectors
• Government push for industrial automation and smart factories

• Trends:

  Local production and research and development initiatives to reduce import dependence

4. South and Central America

• Market Share:

  Growing market with steady progress

• Key Drivers:

• Expansion in the oil & gas, chemicals, and mining industries
• Gradual shift toward industrial automation and safety compliance

• Trends:

  Growing adoption of MFCs in environmental monitoring and gas analytics

5. Middle East and Africa

• Market Share:

  Although small, it is growing quickly

• Key Drivers:

• Large-scale petrochemical and oil & gas infrastructure projects
• Rising interest in clean energy (e.g., hydrogen, solar)

• Trends:

  Use of MFCs in water treatment and gas distribution systems

Mass Flow Controller Market Players Density: Understanding Its Impact on Business Dynamics

High Market Density and Competition

Competition is strong due to the presence of established players such as Horiba Ltd, Sensirion Holding AG, and Teledyne Technologies Inc. Regional and niche providers such as Dwyer Instruments, Inc.; Avantor Inc; and MKS Instruments Inc are also adding to the competitive landscape across different regions.

This high level of competition urges companies to stand out by offering:

• Smart MFCs with advanced diagnostics
• Thermal MFCs for general industrial applications
• Digital, high-accuracy MFCs
• Miniaturized MFCs for compact systems

Opportunities and Strategic Moves

• MFCs are used for gas flow control in diagnostics and drug production.
• Tailored solutions for specific industries create niche opportunities.
• Rising hydrogen use fuels the need for accurate gas flow control.

Major companies operating in the mass flow controller market are:

1. Horiba Ltd
2. Sensirion Holding AG
3. Teledyne Technologies Inc
4. Brooks Instrument
5. Parker Hannifin Corp
6. Azbil Corp
7. Axetris AG
8. Dwyer Instruments, Inc.
9. Avantor Inc
10. MKS Instruments Inc

Disclaimer: The companies listed above are not ranked in any particular order.

Other companies analyzed during the course of research:

1. Bronkhorst High-Tech B.V.
2. Sierra Instruments
3. Aalborg Instruments
4. Fujikin Incorporated
5. Azbil Corporation
6. Sensirion AG
7. Burkert Fluid Control Systems
8. Hitachi Metals
9. Omega Engineering
10. Voegtlin Instruments GmbH
11. Alicat Scientific
12. DKK-TOA Corporation
13. Linseis Messgeraete GmbH
14. Kofloc
15. KROHNE Group

Mass Flow Controller Market News and Recent Developments

• The HORIBA Group's Malaysian subsidiary, Horiba Malaysia Sdn Bhd, is scheduled to move from the state of Penang to a newly established production base.

  As per the press release by the HORIBA Group, the HORIBA Group's Malaysian subsidiary Horiba Malaysia Sdn Bhd is scheduled to move from the state of Penang to a newly established production base in the neighboring state of Kedah and start full-scale operations there in January 2026.

• Sensirion Holding AG offers its SFC5300, SFC5400, and SFC5500 mass flow controllers, which are designed for high accuracy, long-term stability, and versatility across industrial, medical, and analytical applications.

  In June 2022, Sensirion Holding AG offered its SFC5300, SFC5400, and SFC5500 mass flow controllers. These controllers are designed for high accuracy, long-term stability, and versatility across industrial, medical, and analytical applications. They utilize Sensirion's proprietary CMOSens MEMS technology and offer features such as multi-gas calibration, a wide dynamic measurement range, and digital interfaces. The SFC5500 series, in particular, is notable for being available as a standard off-the-shelf product, making it accessible for a broad range of applications.

• Aptco Group, a Belgium-based, leading international technology group specializing in the distribution, service, and manufacturing of lab instrumentation, has acquired scientific instruments distributor Schaefer-Tec.

  In November 2023, Aptco Group, a Belgium-based, leading international technology group specializing in the distribution, service, and manufacturing of lab instrumentation, acquired scientific instruments distributor Schaefer-Tec. Schaefer-Tec will continue operating under that name. With offices in Germany, France, Switzerland, and Romania, Schaefer-Tec has been the Teledyne Hastings Instruments distributor for vacuum gauges, mass flow meters, and mass flow controllers across most of continental Europe for nearly 60 years, and that relationship will continue.

Mass Flow Controller Market Report Coverage and Deliverables

The "Mass Flow Controller Market Size and Forecast (2021–2031)" report provides a detailed analysis of the market covering below areas:

• Mass flow controller market size and forecast at global, regional, and country levels for all the key market segments covered under the scope
• Mass flow controller market trends, as well as market dynamics such as drivers, restraints, and key opportunities
• Detailed PEST and SWOT analysis
• Mass flow controller market analysis covering key market trends, global and regional framework, major players, regulations, and recent market developments
• Industry landscape and competition analysis covering market concentration, heat map analysis, prominent players, and recent developments for the mass flow controller market
• Detailed company profiles