Corrosion Under Insulation Monitoring Market Key Players and Opportunities by 2031

Corrosion Under Insulation Monitoring Market Size and Forecast (2021 - 2031), Global and Regional Share, Trend, and Growth Opportunity Analysis Report Coverage: By Component (Hardware, Software, and Services) and End User (Oil & Gas, Marine, Chemical & Petrochemical, Energy & Power, Food Processing Industries, and Others) and Geography.

  • Report Date : Oct 2025
  • Report Code : TIPRE00029532
  • Category : Electronics and Semiconductor
  • Status : Data Released
  • Available Report Formats : pdf-format excel-format
  • No. of Pages : 150

The corrosion under insulation monitoring market size is projected to reach US$ 297.93 million by 2031 from US$ 114.10 million in 2023. The market is expected to register a CAGR of 12.7 % during 2023–2031. The adoption of advanced sensing technologies is likely to remain a key trend in the market.

Corrosion Under Insulation Monitoring Market Analysis

The Increasing focus on safety compliance, government initiatives in corrosion-related regulations, and increasingly advanced technologies mostly drive the global corrosion under insulation monitoring market. Additionally, the increasing number of start-up businesses is driving the expansion of the corrosion under insulation monitoring market globally. Corrosion Under Insulation (CUI) is one of the most insidious types of corrosion. Therefore, inspection guidelines consider it as one of the major external corrosion mechanisms at plants that require special care.

Corrosion Under Insulation Monitoring Market Overview

Corrosion Under Insulation (CUI) is recognized as a major corrosion problem, which costs the oil & gas, chemical & petrochemical, and food processing industries millions of dollars a year in inspection, repair, and replacement costs. CUI can be detrimental to the integrity of an insulated pipeline or vessel if not detected early on, causing leaks leading to possible catastrophic events. Corrosion Under Insulation (CUI) is one of the most insidious types of corrosion. Therefore, inspection guidelines consider it as one of the major external corrosion mechanisms at plants that require special care.

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Corrosion Under Insulation Monitoring Market: Strategic Insights

corrosion-under-insulation-monitoring-market
Market Size Value inUS$ 94.74 Million in 2022
Market Size Value byUS$ 193.72 Million by 2028
Growth rateCAGR of 12.7% from 2022 to 2028
Forecast Period2022-2028
Base Year2022
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Corrosion Under Insulation Monitoring Market Drivers and Opportunities

Increasing focus on safety compliance

There are some of the relevant standards that discuss corrosion under insulation. API 510 is a certification for Pressure Vessel Inspectors, validating their competence in assessing and ensuring the safety and compliance of pressure vessels. CUI inspection is covered in section 5.5.6 of the standard. API 570 offers guidance on identifying the piping systems most vulnerable to Corrosion Under Insulation (CUI). It also highlights common locations where CUI is often found on those susceptible systems. Therefore, increasing focus on safety compliance is driving the corrosion under the insulation monitoring market.

Integration of IoT and big data

The systems combine wave reflection time-of-flight technology and industrial Internet of Things (IIoT) applications to locate and monitor corrosion under insulation. The sensor wire is layered with a thin film of sacrificial material that tends to corrode in the presence of water. Using IoT sensors, the data can be measured in corrosion under insulation monitoring. Also, Machine learning technology is used in this process. Thus, the integration of IoT and big data is anticipated to generate lucrative opportunities for market growth during the forecasted period.

Corrosion Under Insulation Monitoring Market Report Segmentation Analysis

Key segments that contributed to the derivation of the corrosion under insulation monitoring market analysis are component and end user.

  • Based on the drone component, the corrosion under insulation monitoring market is divided into hardware, software, and services. The mini quad segment held a larger market share in 2023.
  • By end user, the market is segmented into oil & gas, marine, chemical & petrochemical, energy & power, food processing industries, and others.

Corrosion Under Insulation Monitoring Market Share Analysis by Geography

The geographic scope of the corrosion under insulation monitoring market report is mainly divided into five regions: North America, Asia Pacific, Europe, Middle East & Africa, and South & Central America.

APAC dominates the corrosion under insulation monitoring market. These investments and funding are expected to help corrosion under insulation monitoring providers expand their businesses and provide solutions to end users from various sectors. The growing demand for technologies propels the need for CUI in APAC, which is likely to benefit the corrosion under insulation monitoring market in the region.

Corrosion Under Insulation Monitoring Market Report Scope

Corrosion Under Insulation Monitoring Market News and Recent Developments

The corrosion under insulation monitoring market is evaluated by gathering qualitative and quantitative data post primary and secondary research, which includes important corporate publications, association data, and databases. A few of the developments in the corrosion under insulation monitoring market are listed below:

  • Cambridge company CorrosionRADAR launched StarterPACK™ to unlock the value of predictive corrosion monitoring. (Source: Cambridge company, Press Release, May 2022.)
  • At the Maintenance trade show in Dortmund, Germany, Sitech signed a distribution agreement with iSensPro, a specialist in smart censoring: the remote monitoring of data from industrial assets, including plant pipelines. This strategic partnership enables Sitech to offer its customers the best solution to address Corrosion Under Insulation (CUI) at existing plants or new installations and optimize asset performance. (Source: Dortmund, Press Release, February 2024)

Corrosion Under Insulation Monitoring Market Report Coverage and Deliverables

The “Corrosion Under Insulation Monitoring Market Size and Forecast (2021–2031)” report provides a detailed analysis of the market covering below areas:

  • Corrosion under insulation monitoring market size and forecast at global, regional, and country levels for all the key market segments covered under the scope
  • Corrosion under insulation monitoring market trends as well as market dynamics such as drivers, restraints, and key opportunities
  • Detailed PEST/Porter’s Five Forces and SWOT analysis
  • corrosion under insulation monitoring market analysis covering key market trends, global and regional framework, major players, regulations, and recent market developments
  • Industry landscape and competition analysis covering market concentration, heat map analysis, prominent players, and recent developments in the corrosion under insulation monitoring market
  • Detailed company profiles
Report Coverage
Report Coverage

Revenue forecast, Company Analysis, Industry landscape, Growth factors, and Trends

Segment Covered
Segment Covered

Component, and End User

Regional Scope
Regional Scope

North America, Europe, Asia Pacific, Middle East & Africa, South & Central America

Country Scope
Country Scope

Argentina, Australia, Brazil, Canada, China, France, Germany, India, Italy, Japan, Mexico, Russian Federation, Saudi Arabia, South Africa, South Korea, United Arab Emirates, United Kingdom, United States

Frequently Asked Questions


What is the expected CAGR of the corrosion under the insulation monitoring market?

The expected CAGR of the global corrosion under insulation monitoring market is 12.7 %.

What would be the estimated value of the corrosion under the insulation monitoring market by 2031?

The global corrosion under insulation monitoring market is expected to reach US$ 297.93 million by 2031.

What are the future trends of the corrosion under insulation monitoring market?

The adoption of advanced sensing technologies is anticipated to play a significant role in the global corrosion under insulation monitoring market in the coming years.

Which are the leading players operating in the corrosion under insulation monitoring market?

The key players holding majority shares in the global corrosion under insulation monitoring market are 3-Sci Limited, Alabama Specialty Products, Inc., Eddyfi Technologies, iSensPro, KAEFER, MAXWELL NDT, MISTRAS Group, TesTex Incorporated, QSA Global, Inc., and Cosasco.

What are the driving factors impacting corrosion in the insulation monitoring market?

Increasing focus on safety compliance and integration of IoT and big data are the major factors that propel the global corrosion under insulation monitoring market.

Which region dominated the corrosion under insulation monitoring market in 2023?

APAC dominates the corrosion under insulation monitoring market.

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